1. Alarm 1001: Overtravel in X-Axis How to resolve: Inspect the X-axis limit switches and their connections, ensure there are no obstructions preventing the machine from reaching its limit, and verify the machine coordinates match the axis limits in your control software. Reset the alarm and manually jog the machine to verify smooth movement. If the problem persists, replace the limit switches or contact a service technician. 2. Alarm 1002: Overtravel in Y-Axis How to resolve: Check the Y-axis limit switches and their wiring, remove any obstructions preventing the machine from reaching its limit, and ensure the machine coordinates align with the axis limits in your control software. Reset the alarm and manually jog the machine to verify smooth movement. If the issue continues, replace the limit switches or contact a service technician. 3. Alarm 1003: Overtravel in Z-Axis How to resolve: Verify the Z-axis limit switches and their connections, ensure there are no obstructions hindering the machine from reaching its limit, and confirm that the machine coordinates correspond to the axis limits in your control software. Reset the alarm and manually jog the machine to verify smooth movement. If the problem persists, replace the limit switches or contact a service technician. 4. Alarm 2001: Excessive Spindle Load How to resolve: Verify that the correct tool, cutting speed, and feed rate parameters are used. Inspect for tool wear or damage, and check the spindle and bearings for play or abnormal noise. If all settings are correct but the alarm persists, reduce the depth of the cut, decrease the feed rate, or consult a milling cutting tool specialist for optimal cutting conditions. 5. Alarm 2002: Spindle Temperature Exceeds Limit How to resolve: Stop machine operation and check the spindle fan and coolant system for proper operation. Ensure correct coolant levels and flow rates are maintained. Inspect for obstructions that may impede proper heat dissipation. If repeated alarms occur, stop the machine and consult the machine manufacturer or a service technician. 6. Alarm 2003: Excessive Servo Load on Axis How to resolve: Verify that backlash compensation values are accurate and verify correct operation of the axis servo motors. Confirm that the axis moves smoothly with no binding or undue friction. Inspect the ball screw, linear guides, and motor couplings for wear, contamination, or damage. If necessary, consult the machine manufacturer or a service technician. 7. Alarm 3001: G-code Syntax Error How to resolve: Examine the G-code program for errors, such as unknown G-code commands, incorrect formatting, or incorrect values. Ensure the program adheres to your machine's control system standards. Consult the programming manual or software documentation to verify conformity with G-code standards. 8. Alarm 3002: Tool Offset Exceeds Limit How to resolve: Review the tool length offset settings for the current tool and ensure they are accurate and within machine tool length limits. Re-measure the tool offset if necessary, and correct any discrepancies. 9. Alarm 4001: Low Air Pressure How to resolve: Verify that the air compressor is functioning correctly and that the air pressure in the system meets the machine's specifications. Check for any leaks in the air lines, and inspect air filter condition. Replace the air filter or tighten air connections if necessary. 10. Alarm 5001: Emergency Stop Activated How to resolve: Check for any emergency situations, such as machine collisions, personnel injuries, or material breakage. Confirm that the emergency stop button has not been activated accidentally. Reset the emergency stop button to the normal position and restart the milling machine. If alarms persist, contact a service technician. 11. Alarm 6001: Coolant Low Level How to resolve: Inspect the coolant tank and coolant level. If the coolant is low, add the appropriate type and amount of coolant as prescribed in the maintenance section of the user manual. Verify the coolant pump and hoses for leaks or obstructions and make repairs if necessary. 12. Alarm 6002: Tool Not Detected How to resolve: Ensure that the selected tool is properly installed in the spindle or tool holder. Verify the correct tool and tool number have been entered in the control system. Check for any damage or wear to the tool detection sensor and, if necessary, contact a service technician for replacement. 13. Alarm 7001: Unexpected Axis Motion How to resolve: Inspect the machine for any loose parts or potential binding in the affected axis. Verify proper operation of the axis drive motor and encoder. Check for any interference or noise in the encoder feedback signal using an oscilloscope. If the problem persists, contact a service technician for further diagnostics. 14. Alarm 7002: Axis Motor Overheating How to resolve: Stop machine operation and allow the motor to cool down. Ensure that the motor operates according to the prescribed voltage and current specifications. Verify proper operation of the motor cooling system, such as the fan or heat sink, and remove any obstructions. If the alarm persists, contact a service technician for diagnostic tests. 15. Alarm 8001: Door Not Closed How to resolve: Ensure that the machine door is fully closed and properly locked. Check for obstructions or damage to the door's safety interlock system. Inspect the electrical connections related to the door safety switch. If the alarm persists after correcting any issues, contact a service technician to investigate further. 16. Alarm 8002: Axis Home Position Error How to resolve: Execute the manual homing sequence for the affected axis. Verify encoder count values for proper feedback and check for interference in the signals. Check for obstructions or malfunctions related to the home switch or sensor and its wiring. If necessary, replace malfunctioning components and contact a service technician for further assistance. 17. Alarm 9001: Spindle Drive Communication Error How to resolve: Inspect the spindle drive's wiring connections to the control system, ensuring they are properly seated and free of contamination or damage. Verify the spindle drive configuration in the control system software matches specifications. If the problem persists, consult the machine manufacturer or a service technician for support. 18. Alarm 9002: Servo Drive Communication Error How to resolve: Check the wiring connections between each servo drive and the machine's control system for proper contact and security. Confirm there are no signs of damage or contamination causing signal loss. Verify the proper configuration of each servo drive within the control system software. If the issue continues, contact a service technician for assistance. 19. Alarm 10001: Power Supply Voltage Fluctuation How to resolve: Check the input power to the machine, ensuring power cables and plugs are firmly connected and free from damage. Verify the supply voltage is within the rated operating range specified in the user manual. If the problem persists, seek assistance from an electrician or a service technician to investigate the power supply source. 20. Alarm 10002: Ground Fault Detected How to resolve: Inspect all electrical connections, looking for signs of damage, loose wires, or incorrect grounding. Assess the integrity of the machine grounding, conforming to the grounding requirements outlined in the user manual. If the problem persists, consult an electrician or a service technician for further evaluation. 21. Alarm 10003: Controller Memory Error How to resolve: Check the machine controller's RAM for faults using diagnostic tools available within the control system. Restart the machine to clear any temporary memory errors. If the issue continues or the machine is unable to save settings and programs, contact a service technician to investigate controller issues or replace damaged memory components. 22. Alarm 10004: Axis Brake Malfunction How to resolve: Verify the proper operation of axis brakes, ensuring they engage and disengage as needed. Check the air pressure supply to pneumatic brakes. Examine the electrical connections between the brakes and the machine's control system. If necessary, consult a service technician for brake inspection or replacement. 23. Alarm 10005: Overload on Tool Changer Motor How to resolve: Inspect the tool changer and carousel for mechanical obstructions or damage that may cause an increased load. Ensure that the tool holders and tools are properly secured in their designated positions. Examine the electrical connections and operation of the tool changer motor. If the problem persists, contact a service technician for assistance. 24. Alarm 11001: Tool Exceeds Maximum Length How to resolve: Review the tool management system and ensure the correct tool length is entered. Check the tool holder and tool setup, confirming the correct tooling and tool holder engagement. If required, replace the tool to conform to the machine's maximum tool length specifications. 25. Alarm 11002: Axis Encoder Malfunction How to resolve: Inspect the affected axis' encoder, confirming proper alignment, and cleanliness. Assess electrical connections between the encoder and control system. Check for signs of damage or wear, and replace the encoder if needed. If the problem persists, reach out to a service technician for encoder troubleshooting or replacement. 26. Alarm 12001: Machine Lubrication Insufficient How to resolve: Inspect the machine's lubrication system, including oil levels, grease reservoirs, and automatic lubrication pump functionality. Confirm appropriate lubrication coverage on critical machine components, such as linear guides, ball screws, and spindle bearings. Check for any leaks or blockages in the lubrication lines. Refer to the user manual for lubrication requirements and intervals, and ensure proper maintenance is performed regularly. 27. Alarm 12002: Hardware Overtemperature How to resolve: Stop machine operation and verify temperature in the immediate surroundings. Check the proper functioning and cleanliness of air filters, heat sinks, and related cooling components. Analyze the affected electrical or hardware components for any short circuits or burn marks that might cause overheating. If necessary, consult a service technician to inspect the machine and address the overheating issue. 28. Alarm 13001: Flood Coolant System Malfunction How to resolve: Verify proper operation of the flood coolant pump and its wiring. Check the coolant supply line and nozzle for clogs, leaks, or obstructions. Inspect coolant level, concentration, and the condition of the coolant reservoir. Clean the coolant filter and any debris from the reservoir. If the problem persists, consult a service technician for further assistance. 29. Alarm 13002: Mist Coolant System Malfunction How to resolve: Inspect mist coolant nozzles for clogs or damage, ensuring proper spray coverage. Check coolant supply line and air supply line for any leaks or obstructions. Verify proper operation of the mist coolant pump, air solenoid valve, and their respective wiring. If the issue remains unresolved, contact a service technician for assistance. 30. Alarm 14001: Tool Breakage Detection Error How to resolve: Assess the tool for possible breakage or signs of wear that could cause erroneous readings. Confirm that the correct tool measurement and monitoring parameters are configured in the control system. Inspect the tool breakage detection sensor, its wiring connections, and position for cleanliness and proper alignment. If necessary, consult a service technician for sensor calibration or replacement. 31. Alarm 14002: Air Pressure Fluctuation How to resolve: Inspect the air pressure lines and air supply for any leaks or obstructions. Verify that the air pressure provided is within the required operating parameters specified in the user manual. Assess the air compressors and air filter condition and performance. If the issue persists, seek assistance from a service technician or equipment supplier. 32. Alarm 15001: USB/File Transfer Error How to resolve: Check the USB device and its compatibility with the machine. Confirm that the USB cable is properly connected and free of damage. Verify the file format and file compatibility with your machine's control system. If transferring files through a network, confirm network connectivity and verify that your machine can access the file server. Consult your machine's manual or a service technician for further assistance if the problem persists. 33. Alarm 15002: Tool Life Management Error How to resolve: Inspect the correct tool life data input and confirm the appropriate tool management settings within the control system. Assess the tool for wear or damage and replace if necessary. If the issue is not resolved by correcting data inputs or tool-related problems, consult a service technician to investigate possible control system issues. 34. Alarm 16001: Probing System Error How to resolve: Check probing system connections and inspect for correct alignment and calibration. Verify that the probe stylus is in good condition, properly attached, and without damage. Confirm that the correct probe data and calibration settings are entered into the control system. Perform probe calibration according to the manufacturer's instructions. If necessary, consult your probing system supplier, machine manufacturer, or a service technician for additional support.